Success Case: Shandong Changtai Packaging

Success Case: Model 1024 High-Speed Intelligent 4-Color Printing Slotting Die-Cutting Machine

Applied in a Large Carton Packaging Factory in Weifang, Shandong
Customer Pain Points：
A well-known large-scale carton packaging enterprise in Weifang, Shandong, is a key supplier for food, electronics and e-commerce packaging industries. Faced with the market trend of small batch and multi-variety orders, the enterprise has been plagued by two core production pain points for a long time:
1. Slow order changeover: The traditional equipment relied on manual adjustment of printing plates, slotting and die-cutting parameters, which took more than 20 minutes for a single order change. Frequent order switching led to serious production downtime and failed to meet the delivery cycle of multiple small orders.
2. Poor printing effect: The four-color overprint accuracy was low, with obvious color deviation and blurred patterns. The ink supply was uneven, resulting in spotty printing on carton surfaces. A high defective rate not only increased production costs but also affected the corporate brand image of customers.
Our Solution: Model 1024 High-Speed Intelligent 4-Color Printing Slotting Die-Cutting Machine
Targeting the customer's pain points, we customized the Model 1024 high-speed intelligent 4-color printing slotting die-cutting machine with core intelligent upgrading and precision optimization, which is tailor-made for medium and large carton factories with diverse order demands and high printing quality requirements. The core configuration for solving the pain points includes:
• Intelligent one-click order change system: Equipped with imported PLC touch screen control and full servo adjustment, it supports storage of hundreds of common order parameters. Realizing one-click plate alignment and automatic adjustment of slotting and die-cutting dimensions, the order changeover time is shortened to 3 minutes and can handle more than 40 order types per day.
• High-precision four-color printing system: Adopts full doctor blade ink supply system and frequency conversion constant pressure ink supply technology to ensure uniform ink coating and stable output. The four-color overprint precision is controlled within ±0.35mm, with clear patterns and bright colors. It supports high screen printing and perfectly restores the design effect of carton packaging.
• Stable paper feeding & forming structure: With double bellows front edge paper feeding and full-process adsorption technology, it ensures smooth paper feeding without scratches, and the printing and forming effect is more stable, further reducing the defective rate.
Remarkable Application Results
Since the Model 1024 was put into operation in the Weifang customer's factory, the production efficiency and product quality have been comprehensively upgraded, and the customer has achieved significant economic benefits:
✅ Production efficiency increased by over 60%: The intelligent fast order changeover system completely eliminated the downtime caused by manual adjustment, and the daily processing capacity of small and medium orders tripled, easily meeting the multi-order delivery demand.
✅ Printing defective rate reduced by 85%: The high-precision printing system solved the problems of color deviation and blurred printing. The qualified rate of finished cartons reached over 99%, and the production cost caused by defective products was greatly saved.
✅ Labor cost saved by 30%: The intelligent operation reduces the dependence on professional debugging masters. One person can complete the whole process of operation and order change, and the number of operators on a single production line is reduced from 5 to 2.
✅ Market competitiveness enhanced: The high-quality printing effect of cartons helps the customer win more high-end packaging orders in food, electronics and other industries, and the market share is steadily expanded.
Customer Feedback
"After using the Model 1024 high-speed intelligent 4-color printing slotting die-cutting machine, the two biggest production problems of our factory have been completely solved. The fast order changeover allows us to bravely accept more small and medium orders, and the high-precision printing quality has won high recognition from our downstream customers. This equipment is not only a production machine but also a powerful boost for our factory to expand the market and improve profitability!"—— Purchasing Director of the large carton packaging factory in Weifang, Shandong
Machine Core Parameters
• Max. machine speed: 220 pcs/min
• Max. printing area: 950×2000mm
• Min. feeding size: 260×650mm
• 4-color overprint precision: ≤±0.35mm
• Order changeover time: ≤3 mins
• Effective paper feeding thickness: 2.5-9mm
We have been focusing on the R&D and manufacturing of carton machinery for many years, and are committed to providing customized intelligent and high-efficiency production solutions for global carton packaging enterprises. If your factory is also troubled by slow order changeover, poor printing effect and low production efficiency, contact us now to get a tailor-made carton machinery solution!

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