Jumbo Carton Printing Machine

Successful Commissioning of Large-Scale Carton Printing Press in Chengdu, Sichuan

We are delighted to announce the official and successful commissioning of our high-performance large-scale carton printing press in Chengdu, Sichuan Province. This strategic deployment is tailor-made to solve the long-standing and intractable production challenges faced by local and surrounding packaging enterprises in manufacturing large furniture cartons—a core packaging demand driven by Chengdu’s booming furniture industry, a key industrial growth pole in central and western China. As the demand for custom, large-size, high-quality furniture cartons surges in the region, traditional carton production equipment has fallen far short of market requirements due to inherent technical limitations. Our newly commissioned large-scale printing press targets these pain points with targeted technological breakthroughs, delivering a comprehensive and efficient production solution for large furniture carton manufacturing.
Core Production Pain Points of Large Furniture Cartons for Customers
1. Ultra-wide specification adaptation failure: Traditional printing equipment has a narrow maximum printing width, unable to produce integral large furniture cartons in one go; splicing multiple small carton boards leads to uneven seams, easy structural damage during transportation, and unsightly finished products.
2. Poor printing precision for large-format products: Severe color registration deviation, blurred pattern and text reproduction, and faded ink on large carton boards—these issues fail to display brand logos, product specifications and anti-counterfeiting information clearly, reducing the added value of packaging products.
3. Low production efficiency and high labor costs: Disconnected production processes between printing and subsequent slotting, die-cutting and gluing require secondary manual transshipment and positioning; the whole process is time-consuming and labor-intensive, with high error rates and extended order delivery cycles.
4. High customization cost and low flexibility: Traditional equipment has high plate-making costs and long debugging time for small and medium-sized customized large furniture carton orders; it is difficult to adjust production parameters for irregularly shaped large cartons, leading to low order profitability and inability to meet personalized market demands.
5. High scrap rate in production: Large carton boards are prone to warping, deformation and ink smudging during the printing process with traditional equipment; the lack of stable material conveying and pressure control systems results in a high scrap rate of semi-finished and finished products, increasing comprehensive production costs.
6. Inability to match high-volume production demand: Slow printing speed of traditional equipment, coupled with frequent downtime for maintenance and debugging when producing large cartons, cannot keep up with the large-order supply demand of the furniture industry, leading to lost business opportunities for packaging enterprises.
Targeted Solutions Our Large-Scale Carton Printing Press Delivers
1. Ultra-wide integral printing capability: Equipped with a customized wide-format printing system, our press supports integral one-time printing of large furniture cartons with a maximum width of up to 3 meters (adjustable according to actual eqipment parameters), completely eliminating the need for board splicing and ensuring the structural integrity and aesthetic appearance of finished cartons.
2. High-precision large-format printing technology: Adopting advanced multi-color closed-loop color registration system and high-resolution printing heads, the press achieves micron-level color registration accuracy on large carton boards; matched with high-adhesion, quick-drying environmental protection ink, it ensures clear, bright and non-fading reproduction of patterns, text and logos, significantly improving the printing quality of large cartons.
3. Integrated linked production process: The press is seamlessly connected with the subsequent slotting, corner cutting, die-cutting and gluing linkage line, realizing one-stop integrated production from carton board feeding, printing to forming. It cancels secondary manual transshipment and positioning, reduces labor input by more than 50%, and improves the overall production efficiency by over 60%.
4. Low-cost and high-flexibility customization: Our press is equipped with an intelligent quick plate-changing and parameter debugging system, which shortens the plate-making and debugging time by 80% and reduces the corresponding costs by 70% for small and medium-sized customized orders; the flexible intelligent control system can quickly adjust production parameters for irregularly shaped large furniture cartons, meeting personalized customization demands with high profitability.
5. Stable production with ultra-low scrap rate: Built with a heavy-duty stable material conveying platform and adaptive pressure control system, the press effectively prevents warping, deformation and ink smudging of large carton boards during printing; the intelligent fault early warning and automatic correction function further reduce production errors, cutting the overall scrap rate of large carton production to below 3%.
6. High-speed and continuous mass production: With a high-speed printing design (matching actual equipment speed parameters) and a durable core component structure, the press can realize 24-hour continuous stable production of large furniture cartons with low failure rate; the simple daily maintenance process shortens downtime and fully meets the high-volume and on-time supply demands of the furniture industry’s large orders.
In addition to the above targeted pain point solutions, our large-scale carton printing press is also equipped with an intelligent production management system, which can realize real-time monitoring, data statistics and remote debugging of the production process, helping enterprises realize digital and refined management of large furniture carton production.
The successful commissioning of this equipment in Chengdu is a precise match between advanced carton printing technology and the development needs of the western furniture industry chain. It not only provides a professional, efficient and cost-effective production solution for the furniture packaging industry cluster in Chengdu and even the whole central and western China, but also fully demonstrates our strong R&D strength and customized service capabilities in the field of large-scale carton printing equipment. We will provide a full range of supporting services including on-site technical training, regular equipment maintenance and timely after-sales response for the long-term stable operation of the equipment, helping local packaging enterprises break through production bottlenecks, enhance market competitiveness, and jointly empower the high-quality and rapid development of the furniture and packaging industry chain in central and western China.
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